Showing posts with label SIPS. Show all posts
Showing posts with label SIPS. Show all posts

Wednesday, August 12, 2009

Assembly Model

Our Masters Student from the Boston Architectural College, produced this model of the SIPs panels from the shop drawings. Generally these days physical models have been replaced by 3-D computer  modeling. However, this model was a test of the shop drawings and provided a visualization for the contractor that drawings just can not produce.







Sunday, May 31, 2009

Added Two New Local Contractors!

During the month of May, two new contractors from the area began working on the project.
Medieros Electric of Dartmouth, contact  medeiroselectric@yahoo.com, is experienced in wiring with the SIPs.
Ramiro Garcia also of Dartmouth, contact  rgcontracting@hotmail.com, was recommended by Joe Medieros for being a skilled general contractor with experience installing the Exterior Insulation Finish System (EIFS) with a sand, stucco surface. Ramiro has also recently completed a project in Westport using SIPs.
Both have begun working, and it is reassuring to see the SIPs now protected. 

Friday, April 10, 2009

Contractor's Photos From the SIP Install

Putting the pieces of this project together is a specialty of DeMaesschalck Restoration. These photos taken last December are where it all started; putting in walls and even floors using SIPs.



Wednesday, January 7, 2009

SIP Assembly

Below is a sequence of photos of showing a wall being assembled as described in the shop drawings. Mark and Walter would like the manufacturer to group the panels in a wall together when delivered to the site.


Our Contractor and Local Suppliers



This recent sunny day photo was taken 12-23-08 on-site, and since then there's been just a few holidays and snow days. Given those conditions and the learning curve of installing SIPs on this project, our builder DeMaesschalck Restoration (www.mdrest.com)has been doing quite well. In my experience it is best to work as a team, and over the past 6 months we have enjoyed a good working relationship with Mark DeMaeshalk and his partner Walter Collins.

Generally through the interview and bid process you find people you can have confidence in, and most folk's intentions are to do a good job. This is critical to remember, because it is easy to get frustrated during a construction project especially when it is rainy and snowy and there are plenty of details. On this project, Mark and Walter are in the process of becoming certified R-Control installers. Not only is this a smart growth project, it is a smart build project that requires the discipline of collaboration. Each member of DeMaesschalck gets this.  As designer I have seen there's a lot of detail in this project, which will be considered differently in future projects. It's a humbling experience.

Tony and I first met Fred Jacques and Kevin Arcand from Branch River Plastics (www.branchriver.com) at the Build Boston Convention. Located in the South Coast area, we contacted Branch River Plastics to prepare the first estimate when deciding to use SIPs. We looked at suppliers all over the Northeast and there are quite a few good suppliers to price panels. Branch River has a well-equipped production floor and the R Control system for producing panels. A building system should impact a design, and R Control details helped shape the townhouses.

When finalizing our construction drawings, the entire perimeter of panels in elevation was laid out. Walter and Mark made useful suggestions and pushed us to work with the advantages unique to SIP construction. The 4-foot module of the SIP panel was coordinated with the existing conditions, the intended form, and the available coastal window sizes with the intention of keeping the manufacturing and install as repetitive as possible. 3D representations tied to the shop drawings are a good idea, and even a 1/4" scale model would aid the construction process. (see model)

Our engineered framing supplier is Reliable Truss in New Bedford, who has worked very well with us. Identifying and working with Reliable Truss has been part of the strategy to support local business and support New Bedford. I really appreciate RT's understanding when our small site and trouble with the weather has delayed the shipment of our trusses. Reliable Truss and National Lumber have an extensive facility off exit 5 of Route 140.

The coastal windows arrived on-site Monday. We chose Jeld-Wen windows suggested to us by STOCK Building Supply in Lakeville. Because of the protection they offer, coastal windows cost significantly more than average windows and there are a limited number of suppliers in the Northeast. STOCK provided valuable guidance, because Jeld-Wen offers a good price, clear documentation, and availability in 3-4 weeks. The Smart Growth Residences have been designed to meet newly released updates to the Massachusetts State Building Code for 110mph windspeeds and improved energy performance; another example of smart design and smart investment.

Below is a list of other excellent subcontractors and suppliers we have used from New Bedford and the surrounding area.

Medieros Electric, Dartmouth, MA     www.medeiroselectric.com
Reliable Truss, New Bedford, MA www.reliabletruss.com
Beacon Sales, New Bedford www.beaconsales.com
National Lumber, New Bedford www.national-lumber.com
Franklin Bros, New Bedford, MA (508) 998-8270
Star Glass, New Bedford, MA (508) 995-0166
Jorge Drywall, Inc, North Dartmouth, MA (508) 999-2940
H.R. Cardinal HVAC, Fairhaven, MA (508) 995-5110
JCM Electrical Contractors, Inc., New Bedford, MA (508) 995-0165
Roger Caron II Plumbing, Fairhaven, MA (508) 991-6674
C&M Flooring, New Bedford, MA www.candmfloorcovering.com
S&L Rolloff, New Bedford, MA (508) 996-9939
Santos Masonry, New Bedford, MA (508) 997-3722
Labor Ready Systems, New Bedford, MA www.laborready.com
Stock Building Supply, Lakeville, MA www.stockbuildingsupply.com
Rivet Street Hardware, New Bedford, MA (508) 994-3211
Rogers Paint & Wall Coverings, New Bedford, MA (508) 992-2844
Blue Eagle Printing, South Dartmouth, MA (508) 994-2064
Fairhaven Lumber, Fairhaven, MA www.fairhavenlumber.com
A#1Crane Co.  www.a1crane.com
South End Business Association www.southendba.synthasite.com




Sunday, December 14, 2008

Project Background


The South New Bedford neighborhood is a unique urban environment with expansive views, ample recreation, a vibrant diverse population, and mild temperatures. As the area waits for the commuter train to activate service (tracks & facilities are in place), it remains unrecognized as a beachfront village with friendly bungalows and well-kept triple deckers.

Our project on Brock Avenue is testing a number of concepts namely the creation of a neighborhood “hot spot” that improves the economic prospects of small business located there, and funding the rehab of a deteriorated commercial building with the development of two efficient yet spirited residences above.

It is our experience that developing older buildings can bolster the local economy providing good jobs to people not drawn to more professional sectors. We believe that developing construction skills and craft keeps an important knowledge base alive. Since 2001 we have consistently invested in our employees training them in range of construction techniques. Renovating buildings creates wealth, and design/planning is critical in achieving that possibility.

Our demonstration project involves current Urban Redevelopment design values known as Smart Growth. The site is located on a bus route to downtown, with an oceanfront park across the street. The new residential component increases density at the neighborhood scale and re-invigorates an existing commercial block. Our interest in this project began when curating the Boston Architectural College’s Shelter & Beyond Exhibit. Infill of underutilized urban areas, particularly in a culturally and enviromentally rich community like New Bedford, is a desirable alternative to sprawl. With the promise of commuter rail to the south coast, we focused on commercial redevelopment with efficient housing.

During the rehabilitation phase all of the construction debris was sorted, and engineered wood products are used consistently throughout. The existing Quik Mart stayed open every single day during construction. Construction of the second phase meets the requirements of LEED certification. Structural Insulated Panels with an Insulated Exterior Finishing System (EIFS) completely stops air infiltration and provides a building envelope 10% more efficient than required by the current Massachusetts energy code. Shear wall design and coastal windows meet the 110 mph wind speed. Domestic hot water will be provided using solar panels, and energy efficient lighting, heating and cooling are planned.

Clearly there is a lot happening on Brock Avenue, and the goal of this blog is to provide more details to the background description given in this first entry.